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Original Article
ARTICLE IN PRESS
doi:
10.25259/JMSR_540_2025

Introduction of a new management algorithm for tibial non-union in developing countries

Department of Orthopedic Surgery and Trauma, Cocody University Hospital of Abidjan, Cote d’Ivoire, Belgium.
Department of Orthopedic Surgery and Trauma, UZ Leuven, Leuven, Belgium.

*Corresponding author: Seydou Gnombena Koné, Department of Orthopedic Surgery and Trauma, Cocody University Hospital of Abidjan, Cote d’Ivoire. gnombena@yahoo.fr

Licence
This is an open-access article distributed under the terms of the Creative Commons Attribution-Non Commercial-Share Alike 4.0 License, which allows others to remix, transform, and build upon the work non-commercially, as long as the author is credited and the new creations are licensed under the identical terms.

How to cite this article: Koné SG, Dogba EG, Feigoudozoui H, Adibo G, Gbery YA, Batoue TA. Introduction of a new management algorithm for tibial non-union in developing countries. J Musculoskelet Surg Res. doi: 10.25259/JMSR_540_2025

Abstract

Objectives:

We aimed to describe the epidemiological profile of tibial non-unions in our context and to evaluate outcomes achieved using a standardized algorithm adapted to limited-resource settings.

Methods:

We conducted a prospective, multicenter study from January 2017 to December 2021 that included all patients ≥16 years of age treated for tibial non-union and followed for at least 12 months. Septic non-unions and defects >10 cm were excluded. Management was based on a predefined algorithm that integrated the Weber-Cech classification and the Catagni bone-loss classification, accounting for septic status, biological vitality, and defect size. Aseptic non-unions were treated by Judet periosteal decortication, with or without bone grafting. Septic or bone-loss cases underwent staged treatment with radical debridement, targeted antibiotics, and reconstruction by bone grafting, induced membrane technique, or intertibio-fibular grafting.

Results:

Among 517 tibial fractures treated, 115 non-unions were identified (18.5%); 104 were analyzed. The mean age was 35.5 years. Forty-nine cases (47.1%) were aseptic, and 55 (52.9%) were septic. Vital non-unions accounted for 66.6%. After a mean follow-up of 16.8 months, union was achieved in 101 patients (97.1%). Persistent infection occurred in three immunocompromised HIV-positive patients. According to the Association for the Study and Application of the Ilizarov method, bone consolidation was excellent or good in 91.3% of cases, and functional results were excellent or good in 81.7% of cases. No amputations were required.

Conclusion:

Even in low-resource environments, strict adherence to a codified algorithm is associated with high union rates and favorable functional outcomes.

Keywords

Leg non-union
Management algorithm
Outcome
Poor-setting environment
Tibia

INTRODUCTION

The definition of non-union remains heterogeneous in the literature,[1,2] although most authors agree on a common concept: Failure of fracture healing within 6–9 months despite appropriate management.[3-5] We adopt the definition proposed by Antonova, according to which non-union is a fracture incapable of healing spontaneously without further intervention after 6–9 months.[2] Non-unions account for 1–12% of complex long-bone fractures[6] and remain challenging to treat,[7,8] particularly when associated with bone loss or infection.[9,10] Recognized extrinsic risk factors include smoking, alcohol consumption, and diabetes[7,11,12]; in African countries, additional factors include inadequate initial surgical management, infection from open fractures, and frequent use of traditional medicine.[2,13,14]

The therapeutic strategy depends on the non-union. Hypertrophic forms usually respond to Judet periosteal decortication, which stimulates local biology,[15] whereas atrophic forms require bone grafting to restore healing potential.[8,16] For major bone defects, several techniques have emerged: Masquelet’s induced membrane technique (IMT),[10,17] Ilizarov distraction-compression or lengthening methods,[15,18,19] the “Diamond concept” using reaming by-products to optimize biological environment,[20,21] and Huntington’s fibula-pro-tibia procedure for extensive defects.[9,22] More recent approaches – magnetic fields, bone marrow injections, osteoinductive proteins – are still under evaluation.[23,24]

Septic non-unions require a two-stage approach: Radical debridement and infection control before reconstruction through delayed grafting, intertibio-fibular grafting (ITFG), or IMT.[17,25]

Given the increasing incidence of tibial diaphyseal non-union in our setting and the lack of local data on risk factors and outcomes, we conducted this study to describe the epidemiological features of tibial diaphyseal non-union and to evaluate outcomes following the application of a precise algorithm. We hypothesized that strict adherence to a standardized protocol ensures satisfactory results even under limited technical conditions.

MATERIALS AND METHODS

A prospective multicenter study was conducted between January 2017 and December 2021 on all tibial non-unions managed in the department. Patients ≥16 years old who consented to treatment and completed at least 12 months of follow-up were included. Septic non-unions or defects >10 cm were excluded. Management followed a predefined algorithm adapted to local resource constraints, integrating the Weber-Cech classification[26] and Catagni’s classification of bone defects.[27,28]

Weber-Cech distinguishes vital (hypertrophic, slightly hypertrophic, and oligotrophic) from avital (atrophic, partially necrotic, necrotic, or with bone loss) non-unions. Bone defects were classified into three types per Catagni: Bone loss without shortening, shortening without bone loss, or both. The algorithm-guided treatment is based on three essential parameters: Septic status, biological vitality, and defect size.

Aseptic non-unions, whether vital or avital, were treated with Judet decortication with or without bone grafting, according to established recommendations.[15,22] Septic non-unions or those with bone loss were treated sequentially. The first stage consisted of oncologic-type debridement followed by targeted antibiotic therapy. Infection control was confirmed by repeated C-reactive protein (CRP) measurements, with CRP <5 mg/L required before reconstruction. The second stage involved bone grafting, IMT, or ITFG, depending on the defect and septic status. Reoperation was planned systematically for persistent non-union or lack of union progression. The results of these reoperations are shown in the results section.

The union was assessed clinically (absence of pain and abnormal mobility) and radiologically (mature callus). Functional and bone results were analyzed using the Association for the Study and Application of the Method of Ilizarov (ASAMI) criteria [Table 1].[28,29] Data were collected using a standardized form and analyzed using Epi-Info 2008 version 3.5.2. Chi-square test was used for comparisons, with significance set at 5%.

Table 1: Assessment criteria of the association for the study and ASAMI.
ASAMI Description Score
Consolidation
  Excellent Consolidation, no infection, vicious callus <7°, length inequality <2,5 cm 50
  Good Consolidation+(No infection or vicious callus <7° or length inequality <2,5 cm) 7
  Fair Consolidation+one following criteria: no infection, vicious callus <7°, length inequality <2,5 cm 2
  Bad Non-union/Recurrent fracture/Consolidation+infection+vicious callus >7°+length inequality <2,5 cm 1
Functional
  Excellent Active, stiffness (loss of <15° stretched knee/<15° bent ankle), unsignificant pain 45
  Good Active,+1 or 2 follow criteria: Stiffness, unsignificant pain 10
  Fair Active+all follow criteria: Stiffness, unsignificant pain 3
  Bad Unactive (inability to carry out daily activities) 2
  Failure Amputation 0

ASAMI: Association for the Study and Application of the Method of Ilizarov

RESULTS

Series description

During the study period, 517 tibial fractures were managed: 261 surgically, 256 conservatively. Among them, 115 non-unions were identified (prevalence: 18.5%). Eleven patients were lost to follow-up, leaving 104 cases for analysis. The cohort included 85 men and 19 women with a mean age of 35.5 years (16–74) [Table 2]. Diagnosis of non-union was made at a mean of 12.4 months after trauma (6–60 months).

Table 2: Characteristics of the series of 104 leg pseudarthroses treated.
Characteristics Workforce (%)
Mean age 35.5
Age group (year)
  16–40 61 (58.6)
  >40 43 (41.3)
Sex
  Male 85 (81.7)
  Female 19 (18.3)
Mechanism of onset
  Road traffic accident 87 (83.7)
  Work accident 3 (2.9)
  Attack 1 (1.0)
  Sports accident 2 (1.9)
  Ballistics 11 (10.6)
  Diagnosis time (months) 12.4
Open fracture
  Yes 65 (62.5)
  No 39 (37.5)
Initial treatment
  Surgical 79 (76.0)
  Orthopedic 17 (16.3)
  Traditional 8 (7.7)
Septicity of the non-union
  Septic non-union 55 (52.9)
  Aseptic non-union 49 (47.1)
Classification of Weber-Cech
  Vital non-union 69 (66.3)
  Avital non-union 35 (33.6)

Clinical characteristics

Non-unions were aseptic in 49 cases (47.1%) and septic in 55 (52.9%) [Table 3]. Vital forms accounted for 69 cases (66.6%), including 46 aseptic (66.6%). Avital forms accounted for 35 cases, including 32 septic (91.4%). Persistent infection after the first procedure occurred in 10 patients; three remained infected at the final evaluation. No initially aseptic case developed post-operative infection. One patient with a Catagni type I defect achieved union after decortication and ITFG.

Table 3: Distribution of the evolution of sepsis after the first stage of surgery in the series of 104 leg non-unions treated according to our algorithm.
Classification Septic status and operating time (pre- and post-operative) Total
Septic status Op sequency Post-op SSI
Yes No 1st time 2nd time Yes No
Alive
  Hypertrophic 11 26 11 26 1 36 37
Slightly hypertrophic 5 13 6 12 1 17 18
  Oligotrophic 7 7 3 11 1 13 14
Unalive
  Partially necrotic 3 3 1 2 3
  Necrotic 12 12 1 11 12
  Atrophic 6 6 2 4 6
  Bone loss 11 3 1 13 3 11 14
  Total 55 49 21 83 10 94 104

P=0.000259; SSI: Surgical site infection; P < 0.05 for the data to be statistically significant

Treatment

Judet decortication without grafting was performed in 47 vital non-unions, including 35 hypertrophic. Decortication with bone grafting was performed in 37 cases. Avital non-unions and those with bone defects (4–10 cm of bone defect) were treated using ITFG or IMT. ITFG was preferred for septic avital non-unions with bone defects <4 cm (n = 14), whereas IMT was used in six cases. Immobilization and fixation methods included plaster (69 cases), nail (20), external fixator (10), and plate fixation (5). Initially, only aseptic non-unions were treated with internal fixation (intramedullary nails and plates).

Outcome

After a mean follow-up of 16.8 months (12–45), union was achieved in 101 of 104 cases. Failures were three persistent septic non-unions in immunocompromised HIV-positive patients. Another patient declined the second stage after infection control. ASAMI bone results were excellent in 67 cases, good in 24, fair in 4, and poor in 9. Functional results were excellent in 58 cases, good in 27, fair in 15, and poor in 3. No amputations were required.

DISCUSSION

This study shows that despite limited technical resources, rigorous adherence to a therapeutic algorithm yields excellent outcomes in both aseptic and septic tibial non-unions [Figure 1]. The chosen principles rely on validated approaches widely described in the literature,[23,30-34] notably oncologic-type debridement for septic cases and Judet decortication for aseptic cases,[15] with bone grafting depending on residual biological potential. These techniques are effective and require minimal specialized equipment, except for IMT, which requires bone cement.

Algorithm for the management of leg non-union. OMD: Osteomuscular decortication, CMN: Intramedullary nailing, ITFG: Intertibio-fibular grafting, and IMT: Induced membrane technique.
Figure 1:
Algorithm for the management of leg non-union. OMD: Osteomuscular decortication, CMN: Intramedullary nailing, ITFG: Intertibio-fibular grafting, and IMT: Induced membrane technique.

The systematic two-stage approach to septic non-unions enabled effective infection control prior to reconstruction. Plaster immobilization, widely used in our series, helped prevent the need for internal implants in a septic environment. Our results confirm this strategy: 52 of 55 septic non-unions dried after initial debridement [Table 4]. No secondary infection occurred in initially aseptic cases.

Table 4: Breakdown of gestures performed by type of Weber-Cech recorded.
Classification Actions taken Total
OMD OMD+BG ITFG IMT
Alive
Hypertrophic 35 2 37
Slightly hypertrophic 5 13 18
Oligotrophic 7 7 14
Unalive
Partially necrotic 3 3
Necrotic 6 6 12
Atrophic 1 5 6
Bone loss 5 3 6 14
Total 47 37 14 6 104

P=0.000337; OMD: Osteomuscular decortication, BG: Bone grafting, ITFG: Intertibio-fibular grafting, IMT: Induced membrane technique; P < 0.05 for the data to be statistically significant

Persistent infections occurred only in immunocompromised HIV-positive patients, consistent with previous findings on their increased susceptibility.[11] Despite this, the union rate of 97.1% and low residual infection rate (2.8%) highlight the value of treatment standardization, consistent with Western[18,35,36] and African series.[10,11,24,25]

The high prevalence of non-union (18.5%) in our study exceeds international reports (2.5–12%),[2] likely due to delayed management of open fractures, limited emergency equipment, and a high risk of infection.[34] For vital non-unions, decortication alone was sufficient in most cases, consistent with the literature, which shows that grafting is unnecessary when biological potential is preserved.[14,15] Conversely, avital or bone-loss cases required reconstructive techniques. ITFG was particularly effective for septic non-unions with limited defects, confirming other authors’ observations.[25] IMT proved valuable in larger defects, as widely documented.[10,17]

Limitations include a lack of a control group, a monocentric design, and 11 (9.5%) cases lost to follow-up. Single-surgeon procedures and single-observer evaluations may introduce bias but also ensure methodological homogeneity. Overall, our findings confirm that, even in resource-limited environments, a structured strategy grounded in established principles can achieve outcomes comparable to those of well-equipped centers.

CONCLUSION

Strict adherence to a codified therapeutic protocol is essential for the successful management of tibial non-union, even in low-resource settings. Judet periosteal decortication remains the reference technique for vital or aseptic non-unions, with bone grafting indicated when biological potential is insufficient. For septic forms and significant bone loss, staged treatment combining radical debridement and delayed reconstruction is indispensable. Techniques such as ITFG or IMT provide high union rates while limiting complications. Despite limited resources, our results are encouraging and suggest that this structured approach can be implemented in similar healthcare environments. Standardization of therapeutic pathways, rigorous infection control, and adaptation of techniques to biological vitality and septic status underpin effective and reproducible management of non-unions.

Authors’ contributions:

SGK and HVF: Conceived and designed the study, conducted research, provided research materials, and collected and organized data; YAG: Analyzed and interpreted the data; EGD: Wrote the initial and final drafts of the article and provided logistical support; GA and TAB: Corrected the listed version of the article and supervised its correction. All authors have critically reviewed and approved the final draft and are responsible for the manuscript’s content and similarity index.

Ethical approval:

The study was approved by the Institutional Ethics Committee at the Cocody University Hospital under number 10081/2022.U, April 14, 2022.

Declaration of patient consent:

The authors certify that they have obtained all appropriate participant consent forms. In the form, the participants have provided consent for their images and other clinical information to be reported in the journal. The participants understand that their names and initials will not be published, and that due efforts will be made to conceal their identities; however, anonymity cannot be guaranteed.

Use of artificial intelligence (AI)-assisted technology for manuscript preparation:

The author(s) confirm that there was no use of AI-assisted technology for assisting in the writing or editing of the manuscript, and no images were manipulated using AI.

Conflicts of interest:

There are no conflicts of interest or activities.

Financial support and sponsorship: This study did not receive any specific grant from funding agencies in the public, commercial, or not-for-profit sectors.

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